11.9.05

Removing the door panel from a Toyota Corolla '96

I had to remove the door panel from my Corolla yesterday in order to remove the lock. I had to remove the lock because some idiot tryed to break in and they stuffed it up! It took me ages to figure out how to get it off, with this guide it should be possible to do it in about 10 minutes.
The following photos I took with my mobile phone, the super cool Mororola E398. unfortunately the camera doesnt have a very good focus so some of the images are a little blurry.

Step 1:
Remove the screw on the door opener.
This is the most obviuos screw and so I decided to remove it first.


Step 2:
Remove the door winder.
This is a little tricker than I first thought. At first I tryed to pull it off, but that didnt seem to work. I had a brief look online and found a few sites saying that there is a clip that has to be removed and that a "special tool" is reqired to remove it. These "special tools" apparently are avaliable from car parts places. Lucky for me I already had a "special tool" - a flat head screwdriver!
Here is how the clip holds the winder on

Using a flat head screwdriver you can just push the clip off

Here is the clip removed


Step 3:
Remove the arm rest.
This took me awhile to find, but under the arm rest there are two screws. It can be fairy easily removed just by getting either your fingernail under it, or a screwdriver.

Once removed it reveals the screws underneath


Step 4:
This is the easy part. The whole panel is now held on only by push in clips, they can be easily pulled for them to pop out. They are located all around the outside of the panel and look like this

Once they are removed carefully guide the door handle opener through the hole to remove the panel.


Step 5:
To get to the inside of the door the plastic seal has to be removed, this isnt too hard but its sticky. Just peel it away from the plastic



Step 6:
This next part is where it can get really frustrating. There are two screws that hold the door handle on. The first one is visible and not too bad to remove.


The second one was a little harder. The folowing picture was taken through a small hole in the door panel, but you can see the lock and the screw above it. I used a socket with a rachet to remove it


Step 7:
The lock can now be removed by pushing the door handle from the bottom to swing it out. There is a spring that holds the door handle in at the top, I didnt try to remove the whole thing as I'm guessing the trying to put that spring back would be a world of pain. Just grab the lock and twist it anit-clockwise, it should just pop out.


Step 8:
There is a rod connected to the lock which goes to the central locking servo, this can be removed by uncliping the plastic bit on the side and the pulling the rod out of the hole. If at all possible try not to disconned the rod at the bottom, where is connects to the servo - This would be VERY bad as it took me an hour to get the little bugger back on.


Step 9:
All done! I was able to take this bit to a locksmith - with the key, where they were able to fix it. I took it to Marion Locksmiths and they did a great job - thanks!


Step 10:
Putting it all back.
This should be as simple as going backwards, however if you accidently disconnected the servo rod like I did then like Mr T says - "I pitty the fool!".
The rod is fixed to the servo with a little plastic clip similar to how it connects with the lock. The trick is to put the bent bit at the end into the hole and then swivel the plastic clip onto the rold to hold it there. This is how it looks once connected

And this is a closeup of the rod cliped to the servo bit


I should also mention putting the door winder back is a little fiddly, but using the "special tool" its not too bad. Just put the clip half on, then put the winder on and using the screwdriver push the clip on. it required a little force, but not too much.


Well I hope this is useful!

24 comments:

David Gardiner said...

I had to do similar on my old '77 Corolla when the lock jammed on the front passenger door.

All I needed to do was to get as far as pulling off the outside vinyl and peeling away the plastic cover and spraying a generous amount of WD-40 inside the door cavity until the lock started to work again.

I now have a problem with our Camry that the back doors seem to be leaking black sticky stuff - which I wonder if it might be the similar adhesive. Nasty stuff as once it gets on your clothes (or kids toys etc) you can't get it out very easily.

Dave B. said...

I just wanted to thank prodactors head for this usefull information. The original speakers in my wife's 94 Corolla had packed it in so I bought her a new pair for Christmas. I used you instructions to help install the new speakers and saved the $45.00 Canadian installation fee.

Dave B.
Vancouver

prodactors head said...

Thanks Dave B!
I'm glad that I was able to help someone.

Anonymous said...

hiya there im a locksmith and was just passing ur websight... if u need any help on any other locks please feel free to e mail me with questions... autolocksmithuk@hotmail.co.uk

Anonymous said...

Thanks the information was a real life saver.

Anonymous said...

I have 94 corolla, door handle broke & now passenger door glass can't hold up. Buut if I able to open the door pannel then I have no problem . but this doc. is very helpful for me.

Anonymous said...

Hey man,
I had to replace the speakers in my 95. This guide helped me more than you think. I already tried it myself, but I didnt know about the hidden screws under the door handle thing.

Thanks man! We need more ppl like you making guides.

prodactors head said...

I'm glad so many have found this useful. The guide seemed like a good idea at the time, and I had fun making it. I agree that more people should put guides together.

Anonymous said...

Thank you, Thank you, Thank you, Thank you,

I had to replace the inside handle and your instruction were excellent!!!!

I really appreciate this!!

Plamen said...

Thanks from Bulgaria. It helped me a lot with my Corolla 94.

Bob W. said...

Many thanks, prodactors head.

Your excellent guide was all I needed to fix the door handle on my wife's '94 Corolla. People like you make the internet great!

Bob W.
North Carolina, USA

Anonymous said...

Hi mate,

The inside door handle wasn't working on my 1990 Toymotor Corolla. Thanks to your instructions I was able to remove the panel and see that the handle had slipped somewhat. All done.

Thanks,

Grant
Auckland, new Zealand

Anonymous said...

Awesome! you helped me fix my door so that I can open it from the inside again! -Houston, Texas

Anonymous said...

this page was most helpful in helping change factory speakers to new aftermarket speakers thanks alot

Anton said...

This was very helpfull(1999 corola), thanks!

michael johhns (winnipeg) said...

this was the second gide i found for replacing the speakers in my 95 corolla it is by far the best. the pictures aand detal were amazing. thank you so much for your time in helping others. ont this i would sugest tho is to make sure the "rain gard" in the door is put back just as you found it. if not water can get in and it only takes a bit of water vapor to make speakers scruey.
thanks again!

C Beckett said...

OK, my wife's '98 Corolla isn't set up quite the same but your instructions were very very helpful none the less. Thanks!

Anonymous said...

I was working on my wife's 2001 Prism, which has a nearly indentical set up. I got to the point where I removed the armrest and two screws, but the next step, labeled "the easy part" has been a nightmare. I can't get the panel fasteners to let go. It doesn't help that the door is jammed shut, giving me very little room to work. Any advice on where to get the best start removing the remainder of the frame?

Will said...

> I had to replace the speakers in my 95. This guide helped me more than you think. I already tried it myself, but I didnt know about the hidden screws under the door handle thing.



DITTO! I quickly realized there was more screws somewhere hidden, they are not that easy to find if you dont know this!

Anonymous said...

This really helped me work on my front speakers. One note, I read a book on Toyota's and they said you could also use a cloth to remove the window handle clip. You take the edge of a clothe and wedge it in the area of the clip and move it back and forth. My clip came out in about 5 seconds

Anonymous said...

YOU ARE AWESOME! I just paid $80 to Best Buy to install my mother's day present Kenwood stereo & speakers in my 95 prizm, they got grease all over the door panel, broke off my A/C knob and the speaker on the passenger side RATTLES so loud I can't stand it. I have taken it back twice, with no fix! I will use this guide to make it right other wise BEST BUY SUX!
I also plan on using this to fix my Mother in laws 2002 Corolla, she broke her Door knob on the inside!
League City, Texas

Anonymous said...

Thanks so much. My 97 Prism's door closing mechanism froze up several months ago. A friend verbally described the process that you showed in pictures. I now will no longer have to keep my door closed with bungee cords.

Anonymous said...

This is why the internet is great. A couple of days ago my son locked his keys in his 92 Corolla. I was able to use a locksmith tool to get it unlocked, but in the process messed up the locking mechanism. Using your instructions I was able to get the panel off, fix the lock and put the panel back on in about 30 minutes. It would have taken much longer without your help. Thanks!

Vidar the anonymous said...

Thanks for the information on how to remove the winder!

I got so frustrated trying to figure out how to get it off i almost ripped the whole thing apart.